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Our highly skilled workforce possesses hands-on expertise in building CNC machines and has worked with various multinational corporations in sales and service.
We utilize RENISHAW XL-80 and QC20 to calibrate machines, ensuring they meet the standards set by ISO, VDI, ASME, GB/T, and JIS. During the laser calibration process, a pitch error table is generated, allowing us to minimize errors based on the machine’s response. Any potential mechanical discrepancies are identified, and we advise customers on the necessary corrective actions.
With a background in CNC Machine Tool Building, we offer suggestions for remedies as a goodwill gesture to ensure customer satisfaction.
What sets us apart is our team of MACHINE TOOL EXPERTS with over 25 years of hardcore experience in CNC machines building. Their profound knowledge and hands-on expertise enable us to deliver customized solutions tailored to meet your specific requirements. Whether you need precise calibration, diagnostics, or performance optimization, our experts are dedicated to providing comprehensive support to enhance the efficiency and productivity of your machining operations.
In order to assess the current condition of the machine, we conduct two runs of the machine/axes in its “AS IS” state. Following this, we establish calibration-related parameters and set the table to “ZERO” before conducting another two runs of the machine/axes.
Once the compensation table and other necessary parameters are inputted, we proceed to take the final five runs of the machine to determine positional accuracy, repeatability, and backlash of the respective axes.
Our comprehensive report includes:
– Cumulative Error Sheet
– Summary of Observations and Suggestions
– Graphs in accordance with VDI DGQ3441 standards
– Statistics Chart detailing overall readings and deviations
– Volumetric Ball Bar Test report
Through this thorough assessment process, we are able to provide a detailed analysis of the machine’s performance and identify any areas for improvement.
It provides a simple, rapid check of a CNC machine tool's positioning performance to recognised international standards (e.g. ISO, ANSI/ASME, etc). This allows users to benchmark and track the condition of their machines, and to quickly diagnose problems that may require maintenance.
These reports give a value for a single overall indicator of machine positioning performance, e.g. circular deviation. Many reports can be customised and can deliver an in depth diagnosis of a machines errors; all from a single test.
Laser Measurement Systems have higher data capture speeds of up to 5000 Hz, which are used for dynamic measurements like Velocity and Acceleration of slides, which reveal drive errors and stick-slip motion.
Laser calibrations are performed with the help of computers.
With all the support of the technology of laser calibration, the corrections made on machines can be trusted to be the most accurate. This reinforces your machines capability to produce accurate components.
Ensuring proper alignment of the machine before calibration is important before starting the calibration process. The services include alignment of guideways, guide rails, bores, guide tracks, etc.
Comeex Machine Tools Co. specializes in manufacturing a variety of high precision CNC and Special Purpose Machines. Our team of experts designs and constructs cutting-edge machines customized to meet the specific needs of our customers. With our extensive technical knowledge and on-site support, Comeex Machine Tools Co. assists clients in reaching their objectives by providing top-quality, cost-effective solutions to address crucial manufacturing challenges.
