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At Comeex Machine Tools Co., we specialize in ON SITE LASER CALIBRATION SERVICES and BALL BAR DIAGNOSIS for a wide range of CNC machines including turning, vertical machining centers (VMC), horizontal machining centers (HMC), vertical turret lathes (VTL), coordinate measuring machines (CMM), CNC grinding machines, CNC special purpose machines (SPM’s), CNC laser cutting machines, CNC wire cut machines, and more. Our services are backed by the utilization of state-of-the-art equipment including RENISHAW XL-80 Laser Interferometer and QC20 Ball bar, ensuring unparalleled accuracy and reliability.
Upon completion of our services, our customers will receive a detailed report containing measurement data, data plots, and analysis of results in accordance with VDI/ISO/JIS standards. This information will assist in evaluating and grading the performance of your machine. By maintaining service logs based on this data, customers can demonstrate the accuracy of their machines.
With the recent addition of our laser unit, Caliber Services now provides a comprehensive range of services to support all your shop needs. This full-service offering includes personalized consulting to develop a preventative maintenance program tailored to minimize machine downtime and ensure the production of high-quality products.
Having successfully calibrated over 2000 CNC machines throughout India, our extensive experience positions us to provide expert guidance to our customers on proactive maintenance strategies.
Ballbar testing is a crucial process used to measure the performance of machine tools. This method involves a ball bearing mounted on a linear guide to generate a circular motion. The movement of the ball provides valuable data that can be utilized to evaluate the machine’s accuracy, repeatability, and symmetry.
This testing procedure plays a significant role in enhancing machining processes. By pinpointing areas that require improvement, manufacturers can implement changes to their machines or processes, resulting in increased efficiency and the production of superior-quality parts. Furthermore, ballbar testing serves as a means to monitor the condition of a machine tool over time, enabling the early detection of issues that could potentially cause downtime or the production of subpar parts. Through regular ballbar testing, manufacturers can ensure that their CNC machines consistently operate at peak levels of accuracy.
Machine shops can face many common accuracy challenges when producing parts. By using this method of testing, machine shops can ensure their machines are producing parts with the desired accuracy. Below are four main benefits of Ballbar testing for CNC accuracy.
Are you looking for a company that can help improve the accuracy of your CNC machine? We can maintain the efficiency and smooth operation of your CNC machines. To learn more about our services, contact us today.
‘Off axis’ Rotary measurement:
The off-axis rotary software enhances the XR20-W’s ability to accurately measure the rotary positioning of an axis, even when the XR20-W is not mounted at the center of rotation (pivot point) of that axis. This feature expands the XR20-W’s capabilities to include many five-axis machine tools for evaluating the rotating tool center point (RTCP).
This service helps prevent spindle downtime and identifies any potential spindle malfunctions. It serves as a proactive maintenance tool to prevent unexpected spindle failures in various types of machinery such as VMC, HMC, CNC LATHE, VTL, SPMs, high-speed drilling, gun drilling, integrated, belt-driven, and more.
During the Spindle Health Check-Up, a detailed Spindle Analysis Report is generated. This report provides valuable insights into the current status of all types of spindles and helps in planning any necessary actions to prevent further complications. By utilizing this report, businesses can proactively address any potential issues with their spindles and ensure optimal performance of their machinery.
